Subglottic suctioning system

ABSTRACT

A subglottic suctioning system with a tracheal tube having a ventilation lumen, a cuff inflation lumen, and a suction lumen are disclosed which may help reduce the incidence of ventilator associated (or acquired) pneumonia. The suction lumen communicates with the space in the trachea above the cuff where secretions accumulate. The suction lumen has a valve on the proximal end for connection to a source of vacuum. The valve is adapted to interrupt the supply of vacuum to the suction lumen to allow for the introduction of a rinsing fluid in its place and to automatically re-establish the connection to the source of vacuum In upon completion of rinsing. The rinsing fluid aids in maintaining an open suction lumen and may include medicaments and mucolytic agents to enhance or promote healing or to alter the properties of the mucus to make removal easier. The user may easily and repeatedly alternate suction and rinsing fluid through the suction lumen, i.e., the user may “pulse” the line to loosen, break up and remove secretions and deposits that may partially or completely block or clog the suction lumen.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.12/533,531, filed Jul. 31, 2009, priority to which is hereby claimed.

BACKGROUND

Tracheal intubation involves the insertion of a hollow tubular device,known as a tracheal tube, into the trachea of a patient. The tube may beinserted through the mouth or, less desirably, the nose or may beinserted through the neck by way of an incision in the front of thethroat, If inserted through the mouth or nose the tube is referred to asan endotracheal tube, if through the front of the throat the tube isreferred to as a tracheostomy or trach tube. The two types of tubes willbe referred to as tracheal tubes herein. The tracheal tube passes intothe trachea and terminates at a position above the carina, anterior to aposition between the second and fourth thoracic vertebrate. Gases maythen be introduced through the is central lumen of the tracheal tube andinto the lungs of the patient.

The primary purpose of tracheal intubation is to mechanically ventilatethe patient's lungs when the patient is incapable of normal breathinginduced ventilation. Intubation may also be used to apply anestheticgases during surgical intervention. It is desirable to seal thepassageway around the tracheal tube in order to maintain enough airpressure to force the air into the lungs during mechanical ventilationand to prevent escape of gases past the tube (i.e. “short circuiting” orbypassing of the lungs). Such a seal may be produced by the use of aninflatable cuff or balloon surrounding the tracheal tube near its distalend. When the tracheal tube has been introduced into the patient'strachea, the inflatable cuff will normally be located about 3 to 5centimeters above the carina and within the tube-like trachea.

Once inflated, the cuff will engage the wall of the trachea and therebyseal the trachea and prevent the gases being introduced through thetracheal tube from simply reversing course after exiting the distal endof the tube and traveling back up and around the tube to exit the mouth.While treatment of this sort has proved successful for patients havingchronic or acute respiratory diseases, there is a constant risk ofseveral complications.

One of the most common complications is known as ventilator associated(or acquired) pneumonia or VAP. Patients receiving tracheal intubationsometimes develop this pneumonia from an infection of the lungs,possibly induced by contaminated pooled secretions entering the tracheaand the lungs after bypassing the epiglottis while intubated. Theepiglottis normally operates as a valve which selectively closes theentry into the trachea and lungs to prevent the introduction ofsecretions and particulate matter. However, when a tracheal tube is inplace, the epiglottis is held in an open position, and secretions whichwould normally be directed away from the trachea and into the digestivesystem instead follow the path of the tracheal tube and pool above theinflatable cuff.

is One of the times of greatest risk of such infectious secretionsreaching the lungs is upon the cessation of mechanical ventilation. Inparticular, when the need for tracheal intubation ends, the inflatablecuff of the tracheal tube is deflated so that the tracheal tube may bewithdrawn from the patient. The infectious secretions which have pooledin the space above the inflatable cuff are then released and are free toflow into the lungs, where bronchitis or pneumonia may develop. There isalso a risk of the infectious secretions reaching the lungs during thetime the tracheal tube is in place by aspiration of the secretions thatmay leak past the tracheal tube cuff.

Removing these secretions from above the tracheal tube cuff would likelyreduce the risk of such infections and tracheal tubes having inflatablecuffs and suction means are broadly known in the prior art. It is known,for example, to combine a single lumen suction tube with a trachealtube. The suction tube provides means for constant suction or evacuationof any pooled secretions which accumulate in the trachea above theinflatable cuff. There remain a number of concerns with such prior arttubes, however. A single lumen for the suction tube under near constantsuction often causes direct suction to be exerted on the trachealmucosa, which may then result in damage to the mucosa, Another majorproblem with a single suction lumen is that it is also subject toclogging or occlusion, and as a result may be rendered completelyuseless, Secretions may be quite viscous and can block the opening ofthe suction lumen above the cuff (the suction port) or can travel intothe suction lumen and build up on the inside walls to the point whereflow in the lumen is stopped.

A number of attempts have been made to solve some of these problems.U.S. Pat. No. 4,305,392, for example, provides a tracheal tube having asuction lumen that terminates in a suction chamber in the shape of abulge having four ports in order to avoid damaging the tracheal mucosa.U.S. Pat. No. 4,840,173 provides a suction tube with multiple openingswhich may be used to evacuate secretions that may pool above theinflatable cuff, again in the hope that the suction line will not adhereto the trachea. U.S. Pat. No. 5,143,062 discloses a double lumen throughis which air may be circulated, creating an indirect gentle suctionthrough a suction eye communicating with the distal ends of the lumens.This design, however, does not provide adequate suction necessary foraspirating secretions and is easily occluded. US patent publication2008/0121236 discloses a suction apparatus and connectors that allow asolution to be injected into a suction line. There is no mechanism inthe '236 publication to allow the valve to return to a fail-safe ordefault position where suction is restored to the suction lumen afterthe user is finished using the apparatus.

The current solution to occlusion of the suction lumen is to remove thetracheal tube and replace it with another one, thus opening the system,or to dispense with suctioning the space above the cuff altogether.Clearly these solutions are unsatisfactory as they negate the purposefor having the suction lumen present. Dispensing with suctioning ofsecretions from the space above the cuff results in a buildup of suchfluids and, when the tube is eventually removed, can allow the fluidspresent to flow into the lungs, possibly causing VAP. Removing the tubeand replacing it involves opening the system and exposes the patient toall of the risks of intubation, low blood oxygen, irritation of thetrachea and possible damage to the glottis, etc., as well as themovement of secretions from the space above the cuff to the lungs.Maintaining the patency of the tracheal tube can reduce or delay therisks of extubation, contributing to the likelihood of a successfuloutcome for the patient.

What is needed is a multilumen tracheal tube or catheter capable ofsuctioning secretions which have pooled in the space above theinflatable cuff in an effective manner, having a lumen and port that arecapable of being cleaned of accumulated secretions without removal ofthe tube from the patient, so that the system may remain closed. It isalso desirable that the system be simple, m preferably intuitive, tooperate, so that it may be used on a regular basis by nominally trainedpersonnel. The instant disclosure addresses these problems by providinga multilumen tracheal tube and suction lumen system with a rinsefunction, having a valve that is straight-forward and easy to operate,

SUMMARY

This disclosure relates to a system for a tracheal tube and associateditems used for mechanical ventilation. In particular, the presentdisclosure relates to a tracheal tube having means for irrigating and/orevacuating contaminated secretions accumulating above the tracheal tubecuff and thereby reducing the risk of such contaminated secretionsentering the lungs of the patient. The present disclosure improves upona tracheal tube by incorporating a suction lumen, easily operated valveand ultrathin cuff therein, The suction lumen communicates with thespace in the trachea above the cuff where secretions accumulate.Desirably, the tube includes a novel shape for the suction lumen and anenhanced design for the suction lumen port.

The valve is in fluid communication with the suction lumen and with asource of vacuum that may be selectively applied to the suction lumen bya caregiver or user. The valve also has a source of rinsing fluid. Thevalve may be used to change the suction lumen between communication withthe source of vacuum and with the source of rinsing fluid by thecaregiver. The alternate supply of rinsing fluid or vacuum to thesuction lumen at the discretion of the caregiver allows the suctionlumen and the space proximal to the cuff in the trachea to be rinsed andsuctioned to loosen and remove secretions that may build up. An excessof secretions has the potential to pass by the cuff into the lowerrespiratory tract and cause ventilator associated (or acquired)pneumonia (VAP).

Various embodiments of valve designs are provided. All of the valveshave the common feature of blocking the source of suction and opening apath for rinsing fluid to the suction lumen when manipulated by thecaregiver, and automatically moving back to the source of suction afterrelease. They are designed so that the user may easily and repeatedlyalternate suction and rinsing fluid through the suction lumen, i.e., theuser may “pulse” the line to loosen, break up and remove secretions anddeposits that may partially or completely block or clog the suctionlumen, while maintaining a closed system.

In one embodiment, the tracheal tube is formed from a flexible cannulahaving a length, a distal end, and a proximal end. The cannula consistsof a is plurality of walls extending substantially along the length ofthe cannula, dividing the cannula into a plurality of separate lumensincluding a respiratory lumen, a suction lumen and an inflation lumen.An inflatable cuff surrounds the cannula proximal to the distal end. Theinflatable cuff is adapted to seal the trachea of a patient. Theinflation lumen is in fluid communication with the inflatable cuff. Aport extends through a side wall of the cannula proximal to theinflatable cuff and the port is in fluid communication with the suctionlumen.

In other embodiments, the tracheal tube may have a plurality of suctionlumens. A rinsing fluid is adapted to be flushed through the suctionlumen and extracted via the suction lumen once vacuum is restored.

In still other embodiments, the tracheal tube may be a tracheostomy tubeand may have an inflatable cuff having a shape to block a tracheabeneath the glottis of the patient. The inflatable cuff surrounds thecannula above the distal end and is adapted, upon inflation, forexpansion of the cuff around the distal end portion of the cannula andthe proximal end portion of the cannula below a proximal plane of thecannula. The cuff thus seals the trachea below the tracheal stoma andavoids sealing the trachea above the tracheal stoma.

The rinsing fluid may be water, saline, as well as other biocompatibleliquids and mucolytic agents. The rinsing fluid may also comprise air orcombinations of air and liquids. A medicament, for example, anantiseptic or an antibiotic, or a treatment such as a surfactant may beadded to the rinsing fluid to obtain a desired effect on the patient, orto ease suctioning or cleaning of the suction lumen.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a depiction of an endotracheal tube embodiment of a multilumencatheter in accordance with the present disclosure;

FIG. 2 is a depiction of a trach tube embodiment of a multilumencatheter in accordance with the present disclosure.

FIG. 3 is a cross-sectional view of the catheter of either FIG. 1 or 2taken longitudinally through the catheter at 3-3.

FIG. 4 is a drawing of a cuff for a tracheostomy tube as described inU.S. Pat. No. 6,612,305.

FIG. 5 is a drawing of a cuff for a tracheostomy tube as described inU.S. application 60/994,664.

FIG. 6A-H shows various desirable shapes of suction lumens.

FIG. 7 depicts an elongated suction port on a cannula.

FIG. 8 depicts a rotational rinsing adaptor valve (rotational valve).

FIG. 9 depicts a push-type rinsing adaptor valve (push valve).

FIG. 10 depicts a straight rinsing adaptor valve (straight valve).

FIGS. 11A and B depict a bellows-type rinsing adaptor valve (bellowsvalve).

FIGS. 12A and B depict a trigger activated rinsing adaptor valve(trigger valve).

FIGS. 13A and B depict an in-line pinching rinsing adaptor valve (pinchvalve).

FIG. 14 depicts an in-line valve having a trigger tab that blocks flow.

FIG. 15 depicts an in-line valve having a trigger bar that blocks flow.

DETAILED DESCRIPTION

Reference will now be made to the drawings in which the various elementsof the present disclosure will be given numeral designations and inwhich the disclosure will be discussed so as to enable one skilled inthe art to make and use the disclosure. It is to be understood that thefollowing description is only exemplary of the principles of the presentdisclosure, and should not be viewed as narrowing the pending claims.Those skilled in the art will appreciate that aspects of the variousembodiments discussed may be interchanged and modified without departingfrom the scope and spirit of the disclosure.

Referring to FIGS. 1, 2 and 3, a tracheal tube 10 in accordance with twoembodiments of the present disclosure are depicted. FIG. 1 depicts anendotracheal tube, FIG. 2 depicts a tracheostomy (trach) tube and FIG. 3depicts a cross-section taken at 33 in either FIG. 1 or 2.

The tracheal tube 10 in the depicted embodiments is a multilumen cannula12 having at least one respiratory lumen 14, at least one suction lumen16, and at least one inflation lumen 18. In these embodiments, each ofthese lumens is at least partially internal to the cannula 12 (FIG. 3).The respiratory lumen 14 is the largest lumen in the tube, extendsthrough the entire cannula 12 and is adapted to mechanically ventilate apatient (not shown). When the tube 10 is installed in a patient, thedistal end 20 of the cannula 12 is situated within the upper respiratorysystem of the patient.

A balloon, bladder, or inflatable cuff 22 is provided proximal to thedistal end 20. An inflation lumen 18 terminates within the cuff 22 onthe exterior surface 28 of the cannula 12. The inflation lumen 18 may bewithin the wall 25 of, or along the surface 28 of the cannula 12 untilit is near the proximal end 38 of the tube 10, at which point it becomesa separate tubing line 40 adapted to be used to supply an inflationfluid, generally air, to the cuff 22 The cuff 22 is shaped so that whenit is inflated, it blocks the patient's trachea beneath the glottalarea. This is known and understood by those skilled in the art toeliminate or at least to minimize the undesirable flow of fluids fromthe glottal and subglottal regions of the patient into the bronchus andlungs of the patient.

The suction lumen 16 is, similarly to the inflation lumen 18, within thewall 25 or along the external surface 28 of the cannula 12 andterminates at a port 24 on the exterior surface 28 of the cannula 12.The port 24 in the depicted embodiment is near an upper surface of thecuff 22. In this manner, the suction is lumen 16 is adapted to suctionfluids that collect in the space above the cuff 22 in the patient'strachea (the subglottic area) without negatively impacting ventilationof the patient through the respiratory lumen 14. The suction lumen 16extends proximally from the suction port 24, along or within the wall 25of the cannula 12 to a point where it separates from the cannula 12 andbecomes a separate tubing line o 30. The tubing line 30 is attached to avalve body 36 that is adapted to allow a user to provide suction to thesuction lumen 16 from a source of suction (not shown) that is attachedto the valve body 36 at a connector 34. The valve body 36 may also beused to provide a rinsing fluid contained within a bullet 32 or otherappropriate container, to the suction lumen 16. The functioning of thevalve body 36 will be discussed in more detail below.

The rinsing fluid may be introduced into the suction lumen 16 from thebullet 32 while the suction is blocked off by the valve body 36. Therinsing fluid travels down (in a distal direction) the suction lumen 16as far as is allowed by the condition of the lumen. Desirably the lumenis not completely occluded and allows rinsing fluid to exit at thesuction port 24 above the cuff 22 in the trachea, Since the rinsingfluid is usually of a lower viscosity than typical secretions, it hasthe effect of lowering the viscosity of all of the liquid mix found inthe space above the cuff 22 in the trachea once it is, introduced. Oncethe rinsing fluid has been introduced to the suction lumen 16 or thespace above the cuff 22 through the suction lumen 16 and the port 24,suction may be restored to the suction lumen 16 and the liquid and anysecretions it may have loosened or dissolved may be removed, Le, suckedout through the suction port 24 and suction lumen 16, This procedure maybe repeated as deemed necessary. This procedure is performed at thediscretion of the caregiver or user in order to clean secretions andother liquids that may collect and potentially clog the suction lumen 16or suction port 24, It is important to keep the suction lumen 16 open sothat potentially deleterious secretions may be removed from the areaabove the cuff 22.

The rinsing fluid may comprise water, saline, as well as otherbiocompatible liquids or mucolytic agents. Mucus may narrow or block theairways, making it difficult to breath. Mucolytic drugs are designed tomodify the properties of the mucus to help loosen and clear the mucusfrom the airways by breaking up the sputum. Common mucolytic agentsinclude erdosteine, acetylcysteine, bromheksin, carbocysteine andguiafenesin. The rinsing fluid may also comprise air or combinations ofair and liquids. A medicament, for example, an antiseptic or anantibiotic, or a treatment such as a surfactant may be added to therinsing fluid to obtain a desired effect on the patient, or to easesuctioning or cleaning of the suction lumen 16.

As can be seen in FIG. 3, the cross sectional view of FIGS. 1 and 2, onepossible configuration of the tracheal tube 10 is depicted, morespecifically a potential lumen arrangement is depicted within thecannula 12. As can be seen, the suction lumen 16 and the inflation lumen18 are formed into the wall of the cannula 12. This configuration is ofcourse only meant to suggest one possible arrangement and otherarrangements are included in the spirit and scope of the disclosure. Thearrangement of lumens within the cannula 12 is not limited in scope toany particular configuration. The layout of the lumens within thecannula 12 may be altered for example or the suction and inflationlumens may be separate lumens not embedded within any one of the wallsof the cannula 12.

In other embodiments, a plurality of suction lumens 16 may be provided.Each suction lumen would be configured essentially as described above,in that each would be rinsed by a rinsing fluid provided by a valve 36.A single central valve 36 may be provided to service all suction lumens16 or a separate, dedicated valve 36 could be provided for each suctionlumen 16. Such an arrangement may prove beneficial in more thoroughrinsing of the suction lumen or lumens. Alternatively, a plurality oflumens would allow for another lumen to be used should the previouslumen become clogged. Any of these embodiments are easily understood byone of skill in the art as they merely increase the number andarrangement of lumens provided. As such no specific drawings are neededfor an understanding of these variations.

As discussed above, the tracheal tube 10 has a cuff 22 around itscircumference on a lower (distal) portion of the tube that serves toblock the normal air flow in the trachea so that assisted breathingtakes place through the tracheal tube using a ventilator. The cuff isdesirably made from a soft, pliable polymer such as polyethyleneteraphathalate (PETP), low-density polyethylene (LDPE), polyvinylchloride (PVC), polyurethane (PU) or polyolefin. It should be very thin;on the order of 25 microns or less, e.g. 20 microns, 15 microns, 10microns or even as low as 5 microns in thickness. The cuff should alsodesirably be a low pressure cuff operating at about 30 mmH₂O or less,such as 25 mmH₂O, 20 mmHg), 15 mmH₂O or less. Such a cuff is describedin U.S. Pat. No. 6,802,317 which describes a cuff for obturating apatient's trachea as hermetically as possible, comprising: a cuff whichblocks the trachea below a patient's glottis, an air tube, the cuffbeing attached to the air tube and being sized to be larger than atracheal diameter when in a fully inflated state and being made of asoft, flexible foil material that forms at least one draped fold in thecuff when inflated in the patient's trachea, wherein the foil has a wallthickness below or equal to 0.01 mm and the at least one draped fold hasa loop found at a dead end of the at least one draped fold, that loophaving a small diameter which inhibits a free flow of secretions throughthe loop of the at least one draped fold. Another description of such acuff is in U.S. Pat. No. 6,526,977 which describes a dilator forobturating a patient's trachea as hermetically as possible, comprising acuff which blocks the trachea below a patient's glottis, an air tube,the cuff being attached to the air tube and being sized to be largerthan a tracheal diameter when in a fully inflated state and being madeof a sufficiently soft, flexible foil material that forms at least onedraped fold in the cuff when fully inflated in the patient's trachea,wherein the at least one draped fold formed has a capillary size whicharrests free flow of secretions across the cuff by virtue of capillaryforces formed within the fold to prevent aspiration of the secretionsand subsequent infections related to secretion aspiration. It has beenfound that the very thin cuff described above is particularly suitablefor blocking the flow of lower viscosity fluids that are present abovethe cuff after the introduction of the rinsing fluid as describedherein.

Alternatively, in the particular case of tracheostomy tubes, the cuffmay be of a shape as described in U.S. patent application 60/994,664,now Ser. No. 12/206,517 or U.S. Pat. No. 6,612,305. In the '305 patent,the cuff expands not only around the tube, as do the current models, butalso cranially to it and to the stoma, sealing the stoma (FIG. 4). Thisis achieved because the proximal point of attachment and the distalpoint of attachment of the inflatable cuff on the tube are notcontiguous or, in other words, are at an angle (α) other than 180degrees, relative to conventional devices. In the '664 application, thecuff has a distal cuff portion substantially centered about and attachedto the distal end portion of the tube. The cuff also has a proximal cuffportion attached to the bend region of the tube and positionedsubstantially off-center about the bend region below the proximal planeof the device. Upon inflation, this configuration provides for expansionof the cuff around the distal end portion of the tube and the proximalend portion of the tube below the proximal plane of the device to sealthe trachea below the tracheal stoma and avoid sealing the trachea abovethe tracheal stoma (FIG. 5). Desirably, this configuration of the cuffwill allow secretions to exit the stoma.

The tracheostomy tube device may have cuff walls that are non-uniform inthickness. For example, the device may have a first portion of the cuffin which the walls have a thickness of about 20 to 30 micrometers and asecond portion of the cuff in which the walls have a thickness of about5 to about 15 micrometers. Desirably, the first portion of the cuff isthe portion of the cuff contacting the upper portion of across-sectional region of the tracheal lumen and the second portion ofthe second cuff is the portion of the cuff contacting the lower portionof the same cross-sectional region of the tracheal lumen.

The inflatable cuff component may include a distal end, a distalattachment zone, a proximal end, a proximal attachment zone, an upperregion and a lower region, wherein the upper region has a thickness offrom about 15 to about 30 micrometers and the lower region has athickness of from about 5 to about 15 micrometers.

The cuff component may desirably be formed from thermoplasticpolyurethane polymers, thermoplastic polyolefin elastomers,thermoplastic polyolefin block copolymers, SBS di-block elastomers, SEBStri-block elastomers, polyvinyl chloride, polyethylene terephthalate andblends and mixtures thereof,

The suction lumen 16 shown in FIG. 3 may be round, oval or elliptical inis shape in currently available commercial tracheal tubes. In an attemptto investigate an improved shape, however, many different configurationswere tested. The tests showed that significant differences existed inthe flow rate through the lumen, based simply on the shape chosen. Itwas found that the fluid that accumulated on the proximal side of thecuff was a complicated combination of secretions which were by no meansnewtonian. The viscosity of the fluid varied substantially, depending onthe amount of shear the fluid was subjected to. As various shapes oflumens were investigated, it was found that shear varied within thelumen, with more shear at the bends or corners and less in the center,thus affecting the viscosity and impacting flow. As a result of theinvestigation, it was found that a more elongated, slightly bent shapeperformed better than a simple circle, ellipse or oval. A number of such“bent oval”, “bean”, or “banana” shaped lumens are shown in FIG. 6 A-H,which are cross sectional views of a trach tube having a ventilatinglumen 14 and a suction lumen 16. More desirably, the bent oval shapedlumens of FIG. 6 G, H performed better.

Production of bent oval shaped lumens should prove no more difficultthan the production of known round or oval lumens. The tube used toproduce tracheal catheters is typically extruded. Changing the extrusionshape is not a difficult matter for those skilled in the art of polymerextrusion.

The suction port opening 24 of FIGS. 1 and 2 has been found to besusceptible to attaching itself to the back of the trachea and causingtissue damage. Continuous suctioning is more of a danger thanintermittent suctioning but the potential for suction related tissuedamage exists in either method. The suction port 24 is conventionallyplaced on the cannula 12 in a position where it will to be at the lowestpoint in the trachea above the cuff when the patient is laying on hisback, and is conventionally a circular port. This area is where thesecretions will naturally accumulate in the greatest amount. This isalso an area of the cannula 12 that is subjected to high bending stressand so is more likely to allow the suction port 24 to come into contactwith the trachea. One solution to this problem is to move the suctionport 24 to a position where it will not come into contact with thetrachea should the cannula 12 bend excessively. A position 90 or 180degrees away from the conventional position depicted in FIGS. 1 and 2would make tracheal damage less likely, but would also be much lesseffective in suctioning secretions from the patient lying on his back.

FIG. 7 depicts a suction port 24 on a cannula 12 above the cuff 22 wherethe suction port 24 is elongated circumferentially around the cannula 12for some distance. This suction port 24 connects to the suction lumen 16and also has a shallow extension on either side that reduces thelikelihood that the suction port 24 will attach itself to the trachealwall. The shallow extensions extend a short depth, e.g. a millimeter ortwo, into the outer surface 28 of the cannula 12 but do not go all theway through the cannula 12 except in the area where the suction port 24communicates with the suction lumen 16. Should the central part of theelongated suction port 24 come into contact with the trachea, completesuction against the tracheal wall would be avoided because the elongatedportions of the suction port 24 would still not be in contact with thetracheal wall. The elongated suction port 24 disclosed herein thusreduces damage to the trachea and helps maintain the suction line openby preventing the cannula 12 from being sucked against the trachealwall. The elongated suction port 24 may be two to five times wider thanthe conventional circular port, desirably about three times as wide.

The valve is an important part of the tracheal tube and system ofsuctioning secretions disclosed herein. The valve is used to suction andrinse the tubing line 30 and by extension the suction lumen 16, suctionport 24 and the space in the trachea above the cuff 22. It is desiredthat the valve have the capability of easily and repeatedly alternatelysuctioning and providing rinsing fluid through the suction lumen, i.e.,the user may “pulse” the line to loosen, break up and remove secretionsand deposits that may partially or completely block or clog the suctionlumen, It is also desired that the valve automatically (i.e., by itself,without intervention by a user) return to a normal, default or“fail-safe” position in which suction is applied to the system so thatsecretions are removed, after the user has finished using the valve. Ifthe valve remains in the “rinse” position once the bullet providingrinsing fluid is empty, secretions will build up in the space above thecuff 22 and the purpose for having a suctioning line will be defeated.It is also important that the valve close the access to the suction lineprior to opening access to the rinsing fluid bullet, otherwise the fluidwill be sucked out of the bullet to the source of suction and wasted. Itis also desirable that the valve require a positive action on the partof the user to move it to the rinse position, so that the inadvertentmovement of the patient will not activate the valve. Should the patientroll over onto the valve, for example, the valve should remain in theposition the caregiver desires, generally the fail-safe or suctionposition, or should move back to the failsafe position by itselfrelatively quickly when the force exerted by the patient is removed.Lastly, it is desired that rinsing and suctioning be capable of beingperformed and the system kept closed. Removing the bullet, for example,each time suctioning was applied, would repeatedly open the system andallow for the entry of germs. It is true, of course, that the bulletwould eventually need to be replaced but this occurs much more rarelythan if it needed to be removed each time suctioning were performed.Valves that allow for suctioning and rinsing while the source of rinsingfluid remains in place are desired because maintaining a closed systemhelps to reduce the chance of infection. The valves described below meetthese criteria.

In one embodiment, the valve 36 may be as depicted in FIG. 8. ThisFigure depicts a rotational rinsing adaptor valve (rotational valve)that accommodates a sterile rinsing fluid (e.g. saline) bullet 32 orsyringe. The valve 36 may be connected to a vacuum source by a connector34 and to the suction lumen (not shown) by a tubing line 30. The normalor fail-safe position of the valve is to allow constant suction to thetubing line 30. When rinsing of the suction lumen 16 is desired, abullet 32 is inserted and is rotated as indicated by the arrow. Thisrotational movement of the bullet 32 turns a three way valve, blockingthe source of suction or vacuum and opening up fluid access from thebullet 32 to the tubing line 30. The tubing line 30 is in fluidcommunication with the suction lumen 16. The bullet 32 may be squeezedto force the rinsing fluid into the tubing line 30. Once the user hasfinished instilling rinsing fluid into the lumen, releasing the bullet32 allows a spring or other automatic means (not shown) to rotate thebullet 32 in the opposite direction, back to its original (normal)position, closing the fluid access from the bullet 32 and re-opening theflow path to the source of vacuum. Re-establishing the fluidcommunication between the source of vacuum and the tubing line 30results in suctioning of the suction lumen and the space above the cuff22 through the suction port 24. The user may repeatedly alternatebetween suction and rinsing fluid as desired, thus pulsing the system toloosen and remove secretions.

In another embodiment, the valve 36 may be as depicted in FIG. 9. ThisFigure depicts a push-type rinsing adaptor valve (push valve) thataccommodates a sterile rinsing fluid bullet 32 or syringe. The valve 36may be connected to a vacuum source by a connector 34 and to the suctionlumen (not shown) by a tubing line 30. The normal or fail-safe positionof the valve is to allow constant suction to the tubing line 30. Whenrinsing of the suction lumen 16 is desired a bullet 32 containing arinsing fluid is inserted into the valve 36 as shown. When the bullet 32is pushed downward toward the valve 36 the bullet 32 blocks the sourceof vacuum and opens access from the bullet 32 to the tubing line 30 thatis in fluid communication with the suction lumen. The bullet 32 may besqueezed to force the rinsing fluid into the tubing line 30. Once theuser has finished instilling rinsing fluid into the lumen, releasing thebullet 32 allows a spring or other automatic means(not shown) to movethe bullet 32 in the opposite direction, back to its original (normal)position, closing the fluid access from the bullet 32 and re-opening theflow path to the source of vacuum. The user may repeatedly alternatebetween suction and rinsing fluid as desired, thus pulsing the system toloosen and remove secretions.

In yet another embodiment, the valve 36 may be as depicted in FIG. 10.This Figure depicts a straight rinsing adaptor valve (straight valve)that accommodates a sterile rinsing fluid bullet 32 or syringe. Thevalve 36 may be connected to a vacuum source by a connector 34 and tothe suction lumen (not shown) by a tubing line 30. The normal orfail-safe position of the valve is to allow constant suction to thetubing line 30. When rinsing of the suction lumen is desired a bullet 32containing a rinsing fluid is inserted. When the bullet 32 is pusheddownward, it blocks the flow path from the suction source to the tubingline 30 and establishes a fluid connection between the bullet 32 and thetubing line 30. The bullet 32 may be squeezed to force the rinsing fluidinto the tubing line 30. Once the user has finished instilling rinsingfluid into the lumen, releasing the bullet 32 allows a spring or otherautomatic means (not shown) to move the bullet 32 in the oppositedirection, back to its original (normal) position, closing the fluidaccess from the bullet 32 and re-opening the flow path to the source ofvacuum. The user may repeatedly alternate between suction and rinsingfluid as desired, thus pulsing the system to loosen and removesecretions.

FIGS. 11A and 11B depict a bellows activated suction valve where thecross sectional view is that of FIG. 11B. During suction operation, theconnector 34 is connected to a source of suction (not shown). Suctionedfluid or air can travel through the tubing line 30 from the patient end42, through the center lumen 51 of the piston 46, and then pass throughan orifice 47 into the annular space 45 in which is found the spring 44.The suctioned fluid or air may pass around the perpendicular section 52of the pin 48 and out to the source of suction beyond the connector 34.The pin 48 does not block fluid or air flow but only serves to centerand hold in place the other components. Squeezing the bellows 41flattens the bellows 41 out and forces the spring 44 into the suctionend 43. Immediately after the piston 46 begins moving, the piston 46blocks the flow of fluid or air through the orifice 47. Furthersqueezing of the bellows opens the rinse (one way) check valve 50,allowing the contents of the bellows 41 to travel into the tubing line30 toward the patient, Relaxing the squeezing of the bellows 41 allowsthe spring 44 to force the piston 46 away from the suction end 43 andsimultaneously closes the rinse check valve 50. As this occurs andbefore the orifice 47 is uncovered by the piston 46, the fluid (one-way)check valve 49 opens and rinsing fluid flows from the bullet 32 into thebellows 41. Continued relaxing of the squeezing of the bellows 41uncovers the orifice 47 and restores suction to the bellows 41. Such acourse of action would of course result in the rinsing fluid beingsucked out of the bellows 41 toward the source of suction, and would beunproductive. Rather than relax the squeezing of the bellows 41completely, however, the squeezing of the bellows 41 may be onlypartially relaxed, allowing rinsing fluid to fill the bellows 41 but notopening the orifice 47. Squeezing of the bellows 41 may be reinitiated,resulting in the closing of the fluid check valve 49 and the rinsingfluid being forced out of the bellows 41, through the rinse check valve50 and into the tubing line 30 toward the patient. By repeating thissqueezing and relaxing of the bellows 41, the caregiver may pulserinsing fluid into the tubing line 30 and on to the suction port 24 fordelivery to the space in the trachea above the cuff 22. This alternatingof rinsing fluid and suction may provide a more effective method ofremoving deposits and secretions than steady state suctioning. The valve40 may also include a tethered cap 53 that may be used to protect thesaline check valve 49 and the rest of the valve 40 from contaminationwhen the bullet 32 is not in place.

FIGS. 12A and 12B depict a trigger activated suction valve 60 where thecross sectional view is that of FIG. 12B, Squeezing the trigger 61 movesa pivot valve 62 into the closed position, squeezing closed the tubingline 30 within the valve 60 and blocking the source of suction. Thereare two one-way check valves in the stationary piston 65, a suctionlumen check valve and a rinsing fluid check valve, As the triggercontinues to move inwards as it is squeezed, it compresses the spring62, and forces the rinsing fluid in the trigger space 63 through asuction lumen check valve 65, through a narrow tube 66 and into thetubing line 30 at the point 67 where the narrow tube 66 connects to themain tubing line 30. Releasing the trigger 61 allows the spring 62 topush the trigger 61 outward, opening the rinsing fluid check valve andallowing rinsing fluid to flow from the bullet 32, through tubing (notvisible) and into the trigger space 63. The pivot valve 62 remainsclosed until the trigger 61 is entirely released, allowing the user tosend repeating pulses of rinsing fluid through the tubing line 30 to thesuction port 24. The user may alternatively pulse rinsing fluid into thetubing line 30 and restore suction to the tubing line 30. Upon releaseof the valve, the spring automatically opens access from the source ofsuction to the suction lumen and closes access from the bullet to thesuction lumen. One skilled in the art may readily see that the triggermay be positioned on an upper surface of the valve 60 or on a side, asdesired, and still be within the teachings and inventive spirit of theactive trigger valve presented herein.

FIGS. 13A and its exploded view 13B depict an in-line pinching rinsevalve 70. This relatively less complicated valve has a body 71 that, inthis embodiment, is made from two mirror image halves; a right half 72and a left half 73 where the forward portion of the valve is defined asthe patient facing end that connects to the tubing line 30. Note thatthe body may alternatively be made from a top and bottom half or may bemade as a single piece. The rear portion of the valve 70 is a connector34 for the source of suction (not shown). At least one of the bodyhalves has a peninsular tab 74 (only visible on the left half 73 in theFigures) that is separated from its body half by a slight gap 75 formuch of its length. The peninsular tab 74 remains attached to its bodyhalf at one end. The gap 75 allows the peninsular tab 74 to flex andmove relative to the body half without breaking, provided the materialfrom which the body half is made is sufficiently thin and or flexible,and to spring back to its original position upon release of thesqueezing force. On the interior of at least one body half should be aridge 76, desirably placed perpendicularly to the crimp tubing 77, thatis sized so that when the peninsular tab 74 is squeezed by a user'sfingers, the ridge 76 will contact an internal length of crimp tubing 77and, if sufficient force is applied, close the lumen of the crimp tubing77 and block the communication of the source of suction through thecrimp tubing 77. The exact size and shape of the peninsular tab 74 andthe ridge 76 may be varied according to the desire of the valve designerand remain within the teachings of this disclosure, provided the lumenof the crimp tubing 77 may be closed by squeezing the peninsular tab(s)74. For example, the ridge 76 may, instead of being a rectangularfeature as shown in the Figure, be another shape like a round or ovalbump that is placed in a position to come into contact with the crimptubing 77 when the peninsular tab(s) 74 are squeezed together. It isalso possible to design the peninsular tab(s) 74 in a way such that theridge 76 is deleted entirely from the body halves and the peninsulartab(s) 74 directly impinge upon the crimp tubing 77 and close its lumen.

The patient facing end of the crimp tubing 77 is in fluid communicationwith the tubing line 30 that in turn communicates with the suction lumen16 and suction port 24, discussed previously. The other end of the crimptubing 77 is in fluid communication with the connector 34 that furthercommunicates with the source of suction. The valve 70 has an inlet 78 toreceive rinsing fluid from a bullet. The valve 70 desirably has anadapter 79 that is designed to accept the bullet and fit snugly againstit to reduce fluid leakage, and a check valve 80 through which thesaline solution will flow from the bullet. The check valve 80 requiresmore force to open it than is exerted by the source of suction alone,thus requiring the user to squeeze the bullet to provide sufficientforce to open the check valve 80 and move rinsing fluid into the tubingline 30. An optional tethered cap (not shown) adapted to cover the inlet78 when a bullet is not in place may be provided.

When fully installed and in use, a user may simply squeeze thepeninsular tab(s) 74 on the body 71 with one hand to close the lumen ofthe crimp tubing 77 and block the source of suction from the tubing line30, and, keeping the crimp tubing 77 closed, squeeze the fluid bulletwith the other hand to force liquid into the tubing line 30 and ontoward the space above the cuff 22 in the trachea. It has been foundthat users generally prefer to perform one function with each hand, andthat requiring more than one function to be performed with one hand cancause confusion. It is advantageous, therefore, that this valve has onefunction for each hand, Once the desired amount of fluid is dispensed,the user may stop squeezing the bullet and relax pressure on thepeninsular tab(s) 74. This permits the peninsular tab(s) 74 to springback to the original position, allowing the crimp tubing 77 to resumeits normal shape and restoring suction to the tubing line 30. The usermay repeatedly alternate between suction and rinsing fluid as desired,thus pulsing the system to loosen and remove secretions, withoutremoving the bullet.

In embodiments where the body 71 of FIG. 13A is made of a single piece,the tubing line 30 may be slid into the interior of the body 71 andmated with the connector 34, thus dispensing with a separate pieceacting as the crimp tubing 77. In this case, the tubing line 30 may bepunctured for access by the source of rinsing fluid.

Should gloves become caught in the gap 75, the body 71 may be wrappedwith a polymeric material like a “shrink wrap” plastic that shrinks inplace in response to heat, for example, to cover over the gap 75 andprevent glove entrapment in the gap 75. Further, the peninsular tab(s)74 may have surface topography 80 like lines, chevrons, dimples, reversedimples and the like, in order to improve the tactile sensation felt bya user wearing gloves and to improve the quality of the user's grip onthe body 71.

In a particular embodiment, the valve 70 of FIG. 13 A may have bodyhalves that are between 3 and 10 cm in length, desirably about 7 cm inlength and between 0.5 and 2 cm in diameter, desirably about 1.7 cm. Twopeninsular tabs 74 located opposite each other may be between 1 and 5 cmin length, desirably about 2.5 cm and a ridge 76 may be locatedapproximately in the lengthwise center of each peninsular tab 74, Thegap 75 may be between 0.3 and 3 mm in width, desirably about 1 mm.

FIG. 14 shows another embodiment that, like the valve of FIG. 13, allowsfor one handed operation of the valve. This valve 70 is similar in manyways to the valve of FIG. 13 but differs in the method of activation. Inthe valve 70 of FIG. 14, depressing a trigger tab 81 on the bottom ofthe valve 70 results in crimping the tubing inside the body and closingit. Releasing the trigger tab 81 allows the crimp tubing (not shown) tore-open and re-establishes communication between the source of suctionand the suction lumen.

FIG. 15 shows another embodiment that, like the valve of FIG. 13, allowsfor one handed operation of the valve. This valve 70 is similar in manyways to the valve of FIG. 13 but differs in the method of activation. Inthe valve 70 of FIG. 14, moving a trigger bar 82 on the bottom of thevalve 70 rearward (toward the connector 34 for the source of suction)results in crimping the tubing inside the body and closing it. Releasingthe trigger bar 82 allows the crimp tubing (not shown) to re-open andre-establishes communication between the source of suction and thesuction lumen.

The materials of construction of the valves disclosed herein may be, forthe bodies, polyolefins like polyethylene and polypropylene, nylons,polycarbonates, acrylonitrile butadiene styrene (ABS), acrylics, PVC andthe like. Particularly suitable is high density polyethylene (HDPE).Materials of construction of the flexible parts like the check valvesand tubing include silicones, polyurethanes, polyethylene terephthalate(PET), low-density polyethylene (LDPE), polyvinyl chloride (PVC), orelastomeric-based polyolefins.

In use, a medical care provider would insert the tracheal tube 10 intothe patient's trachea in a manner known and understood by those of skillin the art; through oral or nasal intubation or through a tracheostomy.The inflatable cuff 22 would be inflated by air supplied through theinflation lumen 18 so as to sealingly engage the walls of the patient'strachea. This would effectively prevent or at least minimize flow ofundesirable fluids from the subglottic space into the bronchus andlungs. Ventilation of the patient through the respiratory lumen 14 mayoccur at this time and continue for as long as necessary.

At the discretion of the caregiver, the subglottic space within thepatient's trachea may be suctioned through the suction lumen 16 via theport 24 through the wall 25 of the cannula 12. Such suctioning may beperformed continuously or intermittently as desired. Also at thediscretion of the caregiver, the suction lumen 16 and/or the space abovethe cuff 22 may be rinsed and suctioned. This is accomplished byblocking the source of suction from the suction lumen 16 through the useof the valve 36 and introducing a rinsing fluid from a bullet 32 to thesuction lumen 16 as described in more detail above. After the liquid hasbeen introduced, the valve 36 is re-opened to the source of vacuum andsuction restored, thus evacuating the suction lumen 16 and removing anysecretions and other liquids in the suction lumen 16 and, desirably, anysecretions accumulated above the cuff 22. A treatment may be added tothe rinsing fluid such as a medicament, for example, an antiseptic,antibiotic or mucolytic agent. In that case, it may be desirable toallow more time between the introduction of the rinsing fluid and theevacuation of the rinsing fluid from the lumen and cuff area so as togain the desired therapeutic effect prior to suctioning.

While the invention has been described in detail with respect tospecific embodiments thereof, it will be apparent to those skilled inthe art that various alterations, modifications and other changes may bemade without departing from the spirit and scope of the invention. It istherefore intended that the claims cover all such modifications,alterations and other changes encompassed by the appended claims.

1-14. (canceled)
 15. A tracheal tube for a subglottic suctioning system,the tracheal tube comprising: a flexible cannula having a length, adistal end, and a proximal end, the cannula comprising a plurality ofseparate lumens including a respiratory lumen, a suction lumen and aninflation lumen; an inflatable cuff surrounding the cannula above thedistal end and adapted to seal the trachea of a patient and furtherhaving the inflation lumen in fluid communication with the inflatablecuff; and a port extending through a side wall of the cannula proximalto the inflatable cuff, the port in fluid communication with the suctionlumen; and a valve body located proximal to the cannula, the valve bodyhaving a first valve on the suction lumen on a proximal end of the bodyhaving a failsafe open position and a second position that requirespositive action by a user to close the suction lumen, and a check valvethat operates independently of the first valve and through which rinsingfluid will flow from a bullet or syringe into the suction lumen distalto the first valve when the bullet or syringe is squeezed by a user,wherein the first valve returns to the failsafe open position when thepositive action by the user stops and the check valve closes and stopsthe flow of rinsing fluid when the user stops squeezing the bullet orsyringe.
 16. The tracheal tube of claim 15, wherein the valve bodycomprises an adapter to accept the bullet or syringe.
 17. The trachealtube of claim 15, wherein the valve body further comprises a tetheredcap adapted to cover the adapter.
 18. The tracheal tube of claim 15,wherein the suction lumen has a cross-section that is a bent oval shape.19. The tracheal tube of claim 15, wherein the suction lumen has across-section that is a bean shape.
 20. The tracheal tube of claim 15,wherein the suction lumen has a cross-section that is a banana shape.21. The tracheal tube of claim 15, wherein the port is elongatedcircumferentially around the cannula.
 22. A tracheal tube for asubglottic suctioning system, the tracheal tube comprising: a flexiblecannula having a length, a distal end, and a proximal end, the cannulacomprising a plurality of separate lumens including a respiratory lumen,a suction lumen and an inflation lumen; an inflatable cuff surroundingthe cannula above the distal end and adapted to seal the trachea of apatient and further having the inflation lumen in fluid communicationwith the inflatable cuff; and a port extending through a side wall ofthe cannula proximal to the inflatable cuff, the port in fluidcommunication with the suction lumen; and a valve body located proximalto the cannula, the valve body having a first valve on the suction lumenon a proximal end of the body, the first valve having a fail-safe openposition and a closed position, and a second valve that operatesindependently of the first valve, the second valve having an openposition and a closed position, wherein rinsing fluid flows from asource of rinsing fluid to the suction lumen when the second valve is inthe open position.
 23. The tracheal tube of claim 22, further comprisinga third valve, wherein the second and third valves are one-way checkvalves.
 24. The tracheal tube of claim 22, Wherein the suction lumen hasa cross-section that is a bent oval shape.
 25. The tracheal tube ofclaim 22, wherein the suction lumen has a cross-section that is a beanshape.
 26. The tracheal tube of claim 22, wherein the suction lumen hasa cross-section that is a banana shape.
 27. The tracheal tube of claim22, wherein the valve body comprises an adapter to accept the bullet orsyringe.
 28. The tracheal tube of claim 22, wherein the port iselongated circumferentially around the cannula.
 29. A tracheal tube fora subglottic suctioning system, the tracheal tube comprising: a flexiblecannula having a length, a distal end, and a proximal end, the cannulacomprising a plurality of separate lumens including a respiratory lumen,a suction lumen and an inflation lumen; an inflatable cuff surroundingthe cannula above the distal end and adapted to seal the trachea of apatient and further having the inflation lumen in fluid communicationwith the inflatable cuff; and a port extending through a side wall ofthe cannula proximal to the inflatable cuff, the port in fluidcommunication with the suction lumen; and a valve located proximal tothe cannula, the valve providing a flow path from a source of suction tothe suction lumen, fluid access from a removable source of rinsing fluidto the suction lumen, the source of rinsing fluid having a normalposition when inserted into the valve, and automatic means for movingthe source of rinsing fluid to the normal position to close the fluidaccess and re-open the flow path from the source of suction to thesuction lumen, wherein the fluid access is closed between the source ofrinsing fluid and the suction lumen when the source of rinsing fluid isin the normal position, and wherein when the source of rinsing fluid isinserted in the valve, the source of rinsing fluid is manipulated fromthe normal position to an instilling position to open the fluid accessfrom the source of rinsing fluid to the suction lumen.
 30. The trachealtube of claim 29, wherein the flow path from the source of suction isblocked when fluid access is open from the source of rinsing fluid tothe suction lumen.
 31. The tracheal tube of claim 29, wherein when thesource of rinsing fluid is no longer manipulated, the automatic meansmoves the source of rinsing fluid from the instilling position to thenormal position to close the fluid access and re-open the flow path fromthe source of suction to the suction lumen.
 32. The tracheal tube ofclaim 29, wherein the valve is a three way valve.
 33. The tracheal tubeof claim 29, wherein the valve is a rotational valve, a push valve, or astraight valve.
 34. w) The tracheal tube of claim 29, wherein thesuction lumen has a cross-section that is a bent oval shape.